Welding Codes, Procedures and Specifications
Welding codes are actually developed by a variety of organisations to set requirements for:
- inspection
- testing
- repair
- approved materials
- fabrication
- design specifications
- welding itself
Four groups establish the foundation for the codes. Each group sets and additionally adapts codes which pertain to their area of interest. Probably the most frequently used codes usually are from the AWS (D1.1) and ASME (Section IX). The significant difference between ASME and AWS is the fact that ASME is designed for welding procedure and welder qualification. AWS is designed for both welder and welding procedure qualification including inspection, erection and fabrication. Contracts will probably stipulate one or the other code.
- American Welding Society (AWS)
- American Petroleum Institute (API)
- American Society of Mechanical Engineers (ASME)
- American Society for Non-Destructive Testing (ASNT)
The codes established by these organisations usually are subsequently adopted by others for example the Department of Defence. Codes are likewise also recognised by the American National Standards Institute (ANSI).
The list underneath are the codes that happen to be utilized to define requirements for the most commonly encountered welding processes. Ordinarily a work contract will specify the correct code which happens to be expected.
Why Welding Codes Exist
The objective of each one of the welding codes is to have a uniform method to approach welding which reflects the best practices developed and proven to succeed over time. They also have the consequence of improving upon welder skill, equipment and processes. The outcome is improvements in the profession in regards to skill, quality and welder efficiency.
Key Terms
- WPS: A WPS is the welding procedure specification. It illustrates to the welder an overall direction, illustrates the welding materials and joint design. In addition, it lists important code requirements, techniques, parameters and welding materials.
- PQR: The PQR is the procedure qualification report. This is the record of testing results for any welds created in accordance with the welding procedure specification (WPS).
- WQTR: The WQTR or welder qualification test record describes the results associated with a test to determine whether a welder is qualified to weld to a certain welding procedure specification.
- Code: A standard can be described as a code whenever it has been adopted by one or more governmental bodies and is enforceable by law, or when it has been incorporated into a business contract.
List of welding codes
The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (BPVC) covers all aspects of design and manufacture of boilers and pressure vessels. All sections contain welding specifications, however most relevant information is contained in the following:
Code | Description |
---|---|
ASME BPVC Section I | Rules for Construction of Power Boilers |
ASME BPVC Section II | Part C: Specifications for Welding Rods, Electrodes, and Filler Metals. |
ASME BPVC Section III | Rules for Constructions of Nuclear Facility Components-Subsection NCA-General Requirements for Division 1 and Division 2 |
ASME BPVC Section IV | Rules for Construction of Heating Boilers |
ASME BPVC Section V | Nondestructive Examination |
ASME BPVC Section VIII | Rules for Construction of Pressure Vessels Division 1 and Division 2 |
ASME BPVC Section IX | Welding and Brazing Qualifications |
ASME B16.25 | Buttwelding ends |
ASME B31.1 | Power Piping |
ASME B31.3 | Process Piping |
ASME B31.9 | Building Services Piping |
The American Welding Society (AWS) publishes over 240 AWS-developed codes, recommended practices and guides which are written in accordance with American National Standards Institute (ANSI) practices. The following is a partial list of the more common publications:
Standard Number | Title |
---|---|
AWS A2.4 | Standard symbols for welding, brazing, and non-destructive examination |
AWS A3.0 | Standard welding terms and definitions |
AWS A5.1 | Specification for carbon steel electrodes for shielded metal arc welding |
AWS A5.18 | Specification for carbon steel electrodes and rods for gas shielded arc welding |
AWS B1.10 | Guide for the nondestructive examination of welds |
AWS B2.1 | Specification for Welding Procedure and Performance Qualification |
AWS D1.1 | Structural welding (steel) |
AWS D1.2 | Structural welding (aluminium) |
AWS D1.3 | Structural welding (sheet steel) |
AWS D1.4 | Structural welding (reinforcing steel) |
AWS D1.5 | Bridge welding |
AWS D1.6 | Structural welding (stainless steel) |
AWS D1.7 | Structural welding (strengthening and repair) |
AWS D1.8 | Structural welding seismic supplement |
AWS D1.9 | Structural welding (titanium) |
AWS D3.6R | Underwater welding (Offshore & inland pipelines) |
AWS D8.1 | Automotive spot welding |
AWS D8.6 | Automotive spot welding electrodes supplement |
AWS D8.7 | Automotive spot welding recommendations supplement |
AWS D8.8 | Automotive arc welding (steel) |
AWS D8.9 | Automotive spot weld testing |
AWS D8.14 | Automotive arc welding (aluminium) |
AWS D9.1 | Sheet metal welding |
AWS D10.10 | Heating practices for pipe and tube |
AWS D10.11 | Root pass welding for pipe |
AWS D10.12 | Pipe welding (mild steel) |
AWS D10.13 | Tube brazing (copper) |
AWS D10.18 | Pipe welding (stainless steel) |
AWS D11.2 | Welding (cast iron) |
AWS D14.1 | Industrial mill crane welding |
AWS D14.3 | Earthmoving & agricultural equipment welding |
AWS D14.4 | Machinery joint welding |
AWS D14.5 | Press welding |
AWS D14.6 | Rotating Elements of Equipment |
AWS D15.1 | Railroad welding |
AWS D15.2 | Railroad welding practice supplement |
AWS D16.1 | Robotic arc welding safety |
AWS D16.2 | Robotic arc welding system installation |
AWS D16.3 | Robotic arc welding risk assessment |
AWS D16.4 | Robotic arc welder operator qualification |
AWS D17.1 | Aerospace fusion welding |
AWS D17.2 | Aerospace resistance welding |
AWS D18.1 | Hygienic tube welding (stainless steel) |
AWS D18.2 | Stainless steel tube discoloration guide |
AWS D18.3 | Hygienic equipment welding |
The American Petroleum Institute (API) oldest and most successful programs is in the development of API standards which started with its first standard in 1924. API maintains over 500 standards covering the oil and gas field. The following is a partial list specific to welding:
Standard Number | Description |
---|---|
API RP 577 | Welding Inspection and Metallurgy |
API RP 582 | Welding Guidelines for the Chemical, Oil, and Gas Industries |
API 1104 | Welding of pipelines and related facilities |
API 1169 | Basic Inspection Requirements for New Pipeline Construction |
Standards Australia is the body responsible for the development, maintenance and publication of Australian Standards. The following is a partial list specific to welding:
Standard Number | Description |
---|---|
AS/NZS 1554.1 | Structural steel welding - Welding of steel structures |
AS/NZS 1554.2 | Structural steel welding - Stud welding (steel studs to steel) |
AS/NZS 1554.3 | Structural steel welding - Welding of reinforcing steel |
AS/NZS 1554.4 | Structural steel welding - Welding of high strength quenched and tempered steels |
AS/NZS 1554.5 | Structural steel welding - Welding of steel structures subject to high levels of fatigue loading |
AS/NZS 1554.6 | Structural steel welding - Welding stainless steels for structural purposes |
AS/NZS 1554.7 | Structural steel welding - Welding of sheet steel structures |
AS/NZS 3992 | Pressure equipment - Welding and brazing qualification |
AS/NZS 4855 | Welding consumables - Covered electrodes for manual metal arc welding |
AS 4041 | Pressure Piping |
The Canadian Standards Association (CSA) is responsible for the development, maintenance and publication of CSA standards. The following is a partial list specific to welding:
Standard Number | Description |
---|---|
CAN/CSA-G401-14 | Corrugated steel pipe products |
CAN/CSA-ISO 14341:11 (R2016) | Welding consumables - Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels - Classification |
CAN/CSA-W117.2-12 | Safety in welding, cutting, and allied processes |
G40.20-13/G40.21-13 | General requirements for rolled or welded structural quality steel/ Structural quality steel |
W178.1-14 | Certification of welding inspection organisations |
W178.2-14 | Certification of welding inspectors |
W47.1-09 (R2014) | Certification of companies for fusion welding of steel |
W47.2-11 (R2015) | Certification of companies for fusion welding of aluminium |
W48-14 | Filler metals and allied materials for metal arc welding |
W55.3-08 (R2013) | Certification of companies for resistance welding of steel and aluminium |
W59-13 | Welded steel construction (metal arc welding) |
W59.2-M1991 (R2013) | Welded Aluminium Construction |
CAN/CSA-Z662-15 | Oil and gas pipeline systems |
British Standards are developed, maintained and published by BSI Standards which is UK's National Standards Body. The following is a partial list of standards specific to welding:
Standard Number | Description |
---|---|
BS 499-1 | Welding terms and symbols. Glossary for welding, brazing and thermal cutting |
BS 499-2C | Welding terms and symbols. European arc welding symbols in chart form |
BS 2633 | Specification for Class I arc welding of ferritic steel pipework for carrying fluids |
BS 2971 | Specification for class II arc welding of carbon steel pipework for carrying fluids |
BS 4515-1 | Specification for welding of steel pipelines on land and offshore - Part 1: Carbon and carbon manganese steel pipelines |
BS 4515-2 | Specification for welding of steel pipelines on land and offshore. Duplex stainless steel pipelines |
PD 6705-2 | Structural use of steel and aluminium. Recommendations for the execution of steel bridges to BS EN 1090-2 |
PD 6705-3 | Structural use of steel and aluminium. Recommendations for the execution of aluminium structures to BS EN 1090-3 |
International Organisation for Standardisation (ISO) has developed over 18500 standards and over 1100 new standards are published every year. The following is a partial list of the standards specific to welding:
Standard Number | Description |
---|---|
ISO 2553 | Welded, brazed and soldered joints - symbolic representation on drawings (1992) |
ISO 2560 | Welding consumables. Covered electrodes for manual metal arc welding of non-alloy and fine grain steels. Classification |
ISO 3580 | Covered electrodes for manual arc welding of creep-resisting steels - Code of symbols for identification |
ISO 3581 | Covered electrodes for manual arc welding of stainless and other similar high alloy steels - Code of symbols for identification |
ISO 3834 | Quality requirements for fusion welding of metallic materials, five parts. |
ISO 4063 | Welding and allied processes - Nomenclature of processes and reference numbers |
ISO 5817 | Welding. Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded). Quality levels for imperfections |
ISO 6520-1 | Welding and allied processes — Classification of geometric imperfections in metallic materials — Part 1: Fusion welding |
ISO 6520-2 | Welding and allied processes — Classification of geometric imperfections in metallic materials — Part 2: Welding with pressure |
ISO 6947 | Welds. Working positions. Definitions of angles of slope and rotation |
ISO 9606 | Qualification test of welders — Fusion welding, parts 1 to 5 |
ISO 9692-1 | Welding and allied processes. Recommendations for joint preparation. Manual metal-arc welding, gas-shielded metal-arc welding, gas welding, TIG welding and beam welding of steels |
ISO 9692-2 | Welding and allied processes. Joint preparation. Submerged arc welding of steels |
ISO 9692-3 | Welding and allied processes. Joint preparation. Part 3: TIG and MIG welding of aluminium and its alloys |
ISO 13847 | Petroleum and natural gas industries - Pipeline transportation systems - Welding of pipelines |
ISO 13916 | Welding - Guidance on the measurement of preheating temperature, interpass temperature and preheat maintenance temperature |
ISO 13918 | Welding - Studs and ceramic ferrules for arc stud welding |
ISO 13919-1 | Welding - Electron and laser-beam welded joints - Guidance on quality level for imperfections - Part 1: Steel |
ISO 13919-2 | Welding - Electron and laser-beam welded joints - Guidance on quality level for imperfections - Part 2: Aluminium and its weldable alloys |
ISO 13920 | Welding - General tolerances for welded constructions - Dimensions for lengths and angles - Shape and position |
ISO 14112 | Gas welding equipment - Small kits for gas brazing and welding |
ISO 14175 | Welding consumables — Gases and gas mixtures for fusion welding and allied processes. Replaced EN 439:1994 in Europe. |
ISO 14341 | Welding consumables. Wire electrodes and deposits for gas shielded metal arc welding of non alloy and fine grain steels. Classification |
ISO 14554 | Resistance welding |
ISO 14744 | Electron beam welding, six parts |
ISO 15607 | Specification and qualification of welding procedures for metallic materials - General rules |
ISO/TR 15608 | Welding - Guidelines for a metallic material grouping system |
ISO 15609 | Specification and qualification of welding procedures for metallic materials - Welding procedure specification, five parts. |
ISO 15610 | Specification and qualification of welding procedures for metallic materials — Qualification based on tested welding consumables |
ISO 15611 | Specification and qualification of welding procedures for metallic materials — Qualification based on previous welding experience |
ISO 15612 | Specification and qualification of welding procedures for metallic materials — Qualification by adoption of a standard welding procedure |
ISO 15613 | Specification and qualification of welding procedures for metallic materials — Qualification based on pre-production welding test |
ISO 15614 | Specification and qualification of welding procedures for metallic materials - Welding procedure test, 13 parts. |
ISO 15615 | Gas welding equipment. Acetylene manifold systems for welding, cutting and allied processes. Safety requirements in high-pressure devices |
ISO 15618-1 | Qualification testing of welders for under-water welding. Diver-welders for hyperbaric wet welding |
ISO 15618-2 | Qualification testing of welders for under-water welding. Diver-welders and welding operators for hyperbaric dry welding |
ISO 17635 | Non-destructive testing of welds. General rules for metallic materials |
ISO 17660-1 | Welding - Welding of reinforcing steel - Part 1: Load-bearing welded joints |
ISO 17660-2 | Welding - Welding of reinforcing steel - Part 1: Non-load bearing welded joints |
ISO/TR 20172 | Welding — Grouping systems for materials — European materials |
ISO/TR 20173 | Welding — Grouping systems for materials — American materials |
ISO/TR 20174 | Welding — Grouping systems for materials — Japanese materials |
ISO 24394 | Welding for aerospace applications. Qualification test for welders and welding operators. Fusion welding of metallic components |
The European Committee for Standardisation (CEN) had issued numerous standards covering welding processes, which unified and replaced former national standards. Of the former national standards, those issued by BSI and DIN were widely used outside their countries of origin. After the Vienna Agreement with ISO, CEN has replaced most of them with equivalent ISO standards (EN ISO series).
Standard Number | Description |
---|---|
EN 287-1 | Qualification test of welders — Fusion welding — Part 1: Steels. Withdrawn and replaced by EN ISO 9606-1 |
EN 1090-1 | Execution of steel structures and aluminium structures - Part 1: Requirements for conformity assessment of structural components |
EN 1090-2 | Execution of steel structures and aluminium structures - Part 2: Technical requirements for steel structures |
EN 1090-3 | Execution of steel structures and aluminium structures - Part 3: Technical requirements for aluminium structures |
EN 1011-1 | Welding — Recommendations for welding of metallic materials — Part 1: General guidance for arc welding |
EN 1011-2 | Welding — Recommendations for welding of metallic materials — Part 2: Arc welding of ferritic steels |
EN 1011-3 | Welding — Recommendations for welding of metallic materials — Part 3: Arc welding of stainless steels |
EN 1011-4 | Welding — Recommendations for welding of metallic materials — Part 4: Arc welding of aluminium and aluminium alloys |
EN 1011-5 | Welding. Recommendations for welding of metallic materials. Welding of clad steel |
EN 1011-6 | Welding. Recommendations for welding of metallic materials. Laser beam welding |
EN 1011-7 | Welding — Recommendations for welding of metallic materials — Part 7: Electron beam welding |
EN 1011-8 | Welding. Recommendations for welding of metallic materials. Welding of cast irons |
EN 1418 | Welding personnel. Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanised and automatic welding of metallic materials. (CEN version of ISO 14732) |
EN 1708-1 | Welding. Basic welded joint details in steel. Pressurised components. |
EN 1708-2 | Welding. Basic weld joint details in steel. Non-internal pressurised components. |
EN 1708-3 | Welding. Basic weld joint details in steel. Clad, buttered and lined pressurised components. |
EN 1993-1-8 | Eurocode 3: Design of steel structures – Part 1-8: General – Design of joints |
EN 13133 | Brazing - Brazer approval |
EN 22553 | Welded, brazed and soldered joints – Symbolic representation on drawings. (CEN version of ISO 2553) |
NA 092 is the Standards Committee for welding and allied processes (NAS) at DIN Deutsches Institut für Normung e. V. The following is a partial list of DIN welding standards:
Code | Description |
---|---|
DIN 1910-100 | Welding; terms dependent on materials for metal welding |
SEW 088 | Schweißgeeignete Feinkornbaustähle - Richtlinien für die Verarbeitung besonders für das Schmelzschweißen, Stahlinstitut VDEh |
Merkblatt DVS 0916 | Metall-Schutzgasschweißen von Feinkornbaustählen, Deutscher Verband für Schweißtechnik e.V. |
Various Welding Codes in Detail
American Petroleum Institute (API)
The API or American Petroleum Institute is a national trade association that speaks for all aspects of the U.S. oil and natural gas industry.
Welding codes issued are related to tasks such as pipeline inspection, storage tanks and pipeline construction.
API 570: Piping Inspection
Sets requirements for the inspection, alteration, repair and re-rating of in-service piping systems. It was created for the chemical process and petroleum refining industries. It is also broadly applied to piping systems. The code was written for groups that have access to or maintain an authorised inspection agency, a repair group, and technically qualified piping engineers, inspectors and examiners.
API 570 does not cover inspection, repair, or alteration procedures for speciality equipment or equipment that has been decommissioned. However, piping systems that are temporarily out of service and may be recommissioned in the future are covered by API 570.
API RP 574 supplements API 570 to provide information and best practices that assist practitioners in the “how to” inspect piping and common piping components.
API 570 applies to piping systems that involve process fluids, hydrocarbons, chemical products, natural gas, high-pressure gasses, and other flammable or toxic fluids. Some piping systems such as fluid services operating below a certain threshold or fluid services involving water are optional in regards to API 570 requirements. Furthermore, fitness-for-service assessments and risk-based inspection are accepted methods under API 570 for evaluating on-stream piping systems and pressure containing components.
API 620: Welded Steel Tanks for Storage
This code standard is for the design, material, erection, fabrication and testing requirements for vertical, cylindrical, above ground, closed and open-top, welded steel storage tanks in various sizes and capacities for internal pressures approximating atmospheric pressure (internal pressure not exceeding the weight of the roof plates), but a higher internal pressure is permitted when additional requirements are met.
This standard applies only to tanks whose entire bottom is uniformly supported and to tanks in non-refrigerated service that have a maximum operating temperature of 90°C.
API 653: Tank Reconstruction, Alteration, Repair and Inspection
This standard covers carbon and low alloy steel tanks built to API Standard 650 and its predecessor API Specification 12C. API 653 provides minimum requirements for maintaining the integrity of welded or riveted, atmospheric pressure, above ground storage tanks after they have been placed in service. It covers the maintenance inspection, repair, alteration, relocation, and reconstruction of such tanks. The scope of this publication is limited to the tank foundation, bottom, shell, structure, roof, attached appurtenances, and nozzles to the face of the first flange, first threaded joint, or first welding-end connection. This standard employs the principles of API 650; however, storage tank owner/operators may apply this standard to any steel tank constructed in accordance with a tank specification.
The scope is limited to the tank foundation, bottom, shell, structure, roof, attached appurtenances, and nozzles to the face of the first flange, first threaded joint, or first welding-end connection. Many of the design, welding, examination, and material requirements of API 650 can be applied in the maintenance inspection, rating, repair, and alteration of in-service tanks. In the case of apparent conflicts between the requirements of this standard and API 650 or its predecessor API 12C, this standard shall govern for tanks that have been placed in service.
This standard employs the principles of API 650; however, storage tank owner/operators, based on consideration of specific construction and operating details, may apply this standard to any steel tank constructed in accordance with a tank specification.
This standard is intended for use by organisations that maintain or have access to engineering and inspection personnel technically trained and experienced in tank design, fabrication, repair, construction, and inspection. This standard does not contain rules or guidelines to cover all the varied conditions which may occur in an existing tank. When design and construction details are not given, and are not available in the as-built standard, details that will provide a level of integrity equal to the level provided by the current edition of API 650 must be used.
API 1104 Welding of Pipelines and Related Facilities
This standard covers the arc and gas welding of fillet, butt, arc and gas, and socket welds in carbon and low-alloy steel piping used in the compression, pumping, and transmission of crude petroleum, petroleum products, fuel gases, carbon dioxide, and nitrogen, and where applicable, covers welding on distribution systems.
It applies to both new construction and in-service welding. The welding may be done by a shielded metal-arc welding, submerged arc welding, gas tungsten-arc welding, gas metal-arc welding, flux-cored arc welding, plasma arc welding, oxyacetylene welding, or flash butt welding process or by a combination of these processes using a manual, semi-automatic, or automatic welding technique or a combination of these techniques, The welds may be produced by position or roll welding or by a combination of position and roll welding.
This standard also covers the procedures for radiographic, magnetic particle, liquid penetrant, and ultrasonic testing as well as the acceptance standards to be applied to production welds tested to destruction or inspected by radiographic, magnetic particle, liquid penetrant, ultrasonic, and visual testing methods.
American Welding Society (AWS)
The American Welding Society (AWS) has a mission to advance the science, technology and application of welding and allied joining and cutting processes, including brazing, soldering, and thermal spraying.
The organisation has more than 350 welding codes, procedures, practices and standards. The standard D1.1 (see below) is the referenced more than any other code when it comes to steel welding.
The AWS sets welding codes for the following:
- Certifying welding inspectors
- Aluminium welding (gas arc welding, gas tungsten welding, plasma arc welding)
- Sheet Steel welding: Applications and capacities for sheet metal
- Aerospace: fusion welding materials and processes
- Construction: bridge highway welding codes
- Structural Steel Welding: All types of welding processes
AWS D1.1: Fabricating and Erecting Welded Steel Structures
This code contains the requirements for fabricating and erecting welded steel structures. This code applies to steels with a thickness of 1/8 inch (3.2mm) or more. When this code is specified in a contract, most of the provisions are mandatory. Optional provisions and examples are shown in an annex included within this code.
The code is primarily applied to support structures and buildings, such as erecting and fabricating a structure that is welded.
The code is 540 pages and is organised into eight “clauses” or chapters:
- General requirements
- Design of welded connections
- Pre-qualification of Weld Procedure Specifications (WPS): contains the requirements for exempting a WPS from the WPS qualification requirements
- Qualification: requirements for Weld Procedure Specification (WPS) including PQRs (Procedure Qualification Records) and qualification tests for all welding personnel (tack welders, welding operators, welders)
- Fabrication and erection requirements applicable to welded structures governed by this code
- Inspection
- Stud welding: requirements for welding studs to structural steel
- Strengthening and Repairing Existing Structures: information pertinent to welded modification or repair of existing structures
AWS D1.2: This is the Structural Welding Code-Aluminium
The welding requirements are applicable to any type of welded aluminium alloy structure. This code is appropriate for use in fabrication of supporting structures and appurtenances. It is not intended to supplant codes developed for use in specialised fabrication such as the ASME Boiler and Pressure Vessel Code, aerospace codes, or military codes.
AWS D1.3: Structural Steel Welding Code
This is the Structural Welding Code-Sheet Steel. This code covers the arc welding of structural steel sheet/strip steels including cold formed members which are equal to or less than 3/16 inch (.188 in./4.8mm) in nominal thickness. Three weld types unique to sheet steel, arc spot, arc seam, and arc plug welds are included in this code.
AWS D1.4: Structural Welding Code for Reinforcing Steel
This is the Structural Welding Code-Reinforcing Steel. This code shall apply to the welding of reinforcing steel to reinforcing steel and of reinforcing steel to carbon or low-alloy structural steel. This code shall be used in conjunction with the prescribed general building code specifications and is applicable to all welding of reinforcing steel using the processes listed in Section 1.4, and performed as a part of reinforced concrete construction. When reinforcing steel is welded to structural steel, the provisions of AWS D1.1 shall apply to the structural steel component.
AWS D1.5: Bridge Welding Code
This is the Bridge Welding Code. This code covers welding fabrication requirements applicable to welded highway bridges. It is to be used in conjunction with the AASHTO Standard Specification for Highway Bridges or the AASHTO LRFD Bridge Design Specifications. This code is not intended to be used for the following: steels with a minimum specified yield strength greater than 690 MPa (100ksi), pressure vessels or pressure piping, base metals other than carbon or low alloy steels, or structures composed of structural tubing.
AWS D1.6: Stainless Steel Structural Welding Code
Structural Welding Code-Stainless Steel. This code covers welding requirements applicable to stainless steel weldments subject to design stress. It shall be used in conjunction with any complementary code or specification for the design or construction of stainless steel weldments.
AWS D3.5-93R: Steel Hull Welding
Guide for Steel Hull Welding. This guide is referenced in many contract specifications for building vessels from barges to tugboats.
AWS D3.6M: Under-water Welding
Specification for Under-Water Welding. ·
AWS D3.7: Aluminium Hull Welding
Guide for Aluminium Hull Welding. Similar to the Steel Hull Welding Guide, but with a special emphasis on the unique properties of aluminium.
AWS D8.8-97: Weld Quality for Light Truck and Auto
Specification for Automotive and Light Truck Weld Quality: Arc Welding.
AWS D14.1: Construction and Earth Moving Equipment
Specification for Welding Earth Moving and Construction Equipment. Applies to all structural welds used in the manufacture of earth moving and construction equipment. This specification reflects the welding practices employed by manufacturers within the industry and incorporates various methods which have been proven successful by individual manufacturers.
AWS D14.5: Press Components and Welding Presses
Specification for Welding Presses and Press Components. The purpose of this specification is to establish minimum acceptable requirements for weld joint design and the fabrication by welding of presses and press components, and is not intended to apply to material feed mechanisms and tooling. It shall also apply to the modification or repair by welding of new or existing presses or press components.
American Society Of Mechanical Engineers (ASME)
American Society Of Mechanical Engineers (ASME) is a not-for-profit membership organisation that enables collaboration, knowledge sharing, career enrichment, and skills development across all engineering disciplines, toward a goal of helping the global engineering community develop solutions to benefit lives and livelihoods.
ASME BPVC “U” Stamp – A Mark Applied to the Name Plate of a Pressure Vessel by an Authorised Shop or other Organisation to Indicate that the Vessel has been Fabricated in Accordance with the ASME BPVC Section
The organisation has approximately 600 consensus standards developed by over 100 committees. In general, standards address:
- performance test codes
- standardisation
- safety
- nuclear technology
- pressure technology
Section IX is one of the most commonly used welding codes for qualifying welders. Section VIII Division 1 is used with section IX when using codes applied to fabrication.
ASME Section I: Requirements for Power boilers
Part PW lists the Requirements for Boilers Fabricated By Welding. The rules in Part PW are applicable to boilers and component parts thereof, including piping constructed under the provisions of this Section that are fabricated by welding and shall be used in conjunction with the general requirements of Part PG as well as with the specific requirements in the applicable Parts of this Section that pertain to the type of boiler under consideration.
Refers to requirements for all methods of construction of:
- power, electric, and miniature boilers
- high temperature water boilers used in stationary service
- power boilers used in locomotive, portable, and traction service.
Includes requirements for:
- Boilers Fabricated by Welding
- Boilers Fabricated by Riveting (by reference only)
- Watertube Boilers
- Firetube Boilers
- Feedwater Heaters
- Miniature Boilers
- Electric Boilers
- Organic Fluid Vaporiser Generators
ASME Section II: Material Specifications-4 Sub-parts (A,B,C,D):
- Subpart A-Ferrous Material Specifications.
- Subpart B-Non-Ferrous Material Specifications-Materials.
- Subpart C-Specifications for Welding Rods, Electrodes, and Filler Metals.
- Subpart D- Properties-divided into three sub-parts:
- Stress Tables.
- Physical Properties Tables.
- Charts and Tables for Determining Shell Thickness of Components Under External Pressure.
ASME Section III: Nuclear
There are Three Subdivisions-
- Division 1-Rules For Construction of Nuclear Facility Components.
- Subsection NB lists Class 1 Components.
- Subsection NC lists Class 2 Components.
- Subsection ND lists Class 3 Components.
- Subsection NE lists Class MC Components.
- Subsection NF covers Supports.
- Subsection NG deals with Core Support Structures.
- Subsection NH covers Class 1 Components in Elevated Temperature Service.
- Division 2: Code For Concrete Reactor Vessels and Containment.
- Division 3″ Containment Systems for Storage and Transport Packaging of Spent Nuclear Fuel and High Level Radioactive Material and Waste. ·
ASME Section IV: Rules For Construction of Heating Boilers.
The rules to Part HG apply to steam heating boilers, hot water heating boilers, hot water supply boilers, and appurtenances thereto. They shall be used in conjunction with the specific requirements of Parts HF and HC whichever is applicable. The forward provides the basis for these rules. Part HG is not intended to apply to potable water heaters except as provided for in Part HLW.
ASME Section V: Non-Destructive Examination
Unless otherwise specified by the referencing Code Section, or other referencing documents, this Section of the Code contains requirements and methods for nondestructive examination which are Code requirements to the extent they are specifically referenced and required by other Code Sections. These nondestructive examination methods are intended to detect surface and internal discontinuities in materials, welds, and fabricated parts and components. They include radiographic examination, ultrasonic examination, liquid penetrant examination, magnetic particle examination, eddy current examination, visual examination, leak testing, and acoustic emission examination.
ASME Section VI: Recommended Rules For the Care and Operation of Heating Boilers
This is divided into nine subsections.
- General, covers scope and terminology.
- Types of Boilers.
- Accessories and Installation.
- Fuels.
- Fuel Burning Equipment and Fuel Burning Controls.
- Boiler Room Facilities.
- Operation, Maintenance, and Repair-Steam Boilers.
- Operation, Maintenance, and Repair-Hot Water Boilers and Hot Water Heating Boilers.
- Water Treatment
ASME Section VII: Recommended Guidelines for the Care of Power Boilers
- Guidelines to promote safety in the use of stationary, portable, and traction type heating boilers.
- The section provides guidelines to assist operators of power boilers in maintaining their plants as safely as possible.
- Emphasis has been placed on industrial-type boilers because of their extensive use.
- Contains Fuels for Routine Operation; Operating and Maintaining Boiler Appliances; Inspection; Prevention of Direct Causes of Boiler Failure; Design of Installation; Operation of Boiler Auxiliaries; Control of Internal Chemical Conditions
ASME Section VIII: Pressure Vessel and Tank Code
This is divided into three sub-divisions.
- Division 1-
- Subsection A is general pressure vessel information.
- Subsection B covers the Requirements Pertaining to Methods of Fabrication of Pressure Vessels.
- Subsection C lists the Requirements Pertaining to Classes of Materials.
- Division 2 covers Alternative Rules for Construction of Pressure Vessels.
- Division 3 lists Alternative Rules for Construction of High Pressure Boilers.
ASME Section IX: Welding and Brazing Qualifications
This section covers the requirements for Weld Procedure Specifications (WPS), Procedure Qualification Records (PQR), and certification requirements for tackers, welders, welding operators, and brazing personnel.
ASME Section X: Fibre-Reinforced Plastic Pressure Vessels
- Requirements for construction of an FRP pressure vessel in conformance with a manufacturer’s design report.
- It includes production, processing, fabrication, inspection and testing methods required for the vessel.
ASME Section XI: Rules for In-service Inspection of Nuclear Power Plant Components
Rules for the examination, in-service testing and inspection, and replacement and repair of components and systems in light-water cooled and liquid-metal cooled nuclear power plants.
ASME Section XII: Rules for Construction and Continued Service of Transport Tanks
Requirements for construction and continued service of pressure vessels for the transportation of dangerous goods via highway, rail, air or water at pressures from full vacuum to 3,000 psig and volumes greater than 120 gallons.
ASME B31.1: Power Piping
This Code prescribes requirements for the design, materials, fabrication, erection, test, and inspection of power and auxiliary service piping systems for electrical generation stations, industrial and institutional plants, central and district heating plants, and district heating systems, except as limited by para. 100.1.3. These systems are not limited by plant or property lines unless they are specifically limited by para. 100.1. Piping as used in this Code includes pipe, flanges, bolting, gaskets, valves, relief devices, fittings, and the pressure containing portions of other piping components. It also includes hangers and supports and other equipment items necessary to prevent over stressing the pressure containing components. The users of this Code are advised that in some areas legislation may establish governmental jurisdiction over the subject matter covered in this Code. However, any such legal requirement shall not relieve the owner of his inspection responsibilities specified in para. 136.1.
ASME B31.2: Fuel Gas Piping-Material
This Code covers the design, fabrication, installation, and testing of piping systems for fuel gases such as natural gas, manufactured gas, liquefied petroleum gas-air mixtures above the upper combustible limit, liquefied petroleum gas in the gaseous phase, or a mixture of these gases. Included within the scope of this Code are fuel gas piping systems both in buildings and between buildings, form the outlet of the consumer’s meter set assembly (or point of delivery) to and including the first pressure containing valve upstream of the gas utilisation device. Piping systems within the scope of this Code include all components such as pipe, valves, fittings, flanges (except inlet and outlet flanges that are a part of equipment or apparatus described in para. 200.1.4), bolting and gaskets. Also included are the pressure containing parts of other components such as expansion joints, strainer and metering devices, and piping supporting fixtures and structural attachments.
ASME B31.3: Process Piping
Rules for the Process Piping Code have been developed considering piping typically found in chemical, petroleum refineries, pharmaceutical, textile, paper, semiconductor, and cryogenic plants; and related processing plants and terminals. This Code prescribes requirements for materials and components, design, fabrication, erection, assembly, examination, inspection, and testing of piping. this Code applies to all fluids, including: raw, intermediate, and finished chemicals; petroleum products; gas, steam, air, and water; fluidised solids; refrigerants; and cryogenic fluids.
ASME B31.4: Liquid Transportation Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia, and Alcohol
This Code prescribes requirements for the design, materials, construction, assembly, inspection, and testing of piping transporting liquids such as crude oil, condensate, natural gasoline, natural gas liquids, liquefied petroleum gas, carbon dioxide, liquid alcohol, liquid anhydrous ammonia, and liquid petroleum products between producers’ lease facilities, tank farms, natural gas processing plants, refineries, stations, ammonia plants, terminals (marine, rail, truck), and other delivery and receiving points. Piping consists of pipe, flanges, bolting, gaskets, valves, relief devices, fittings, and the pressure containing parts of other piping components. It also includes hangers and supports, and other equipment items necessary to prevent over stressing the pressure containing parts.
ASME B31.5: Piping Refrigeration
This Code prescribes requirements for the materials, design, fabrication, assembly, erection, test, and inspection of refrigerant and secondary coolant piping for temperatures as low as -320°F except as specifically excluded.
ASME B31.8: Gas Transmission and Distribution
This code covers the design, fabrication, installation, inspection, testing and safety aspects of operation and maintenance of gas transmission and distribution systems, including gas pipelines, gas compressor stations, gas metering and regulation stations, gas mains, and service lines up to the outlet of the customer’s meter set assembly. Included within this Code are gas transmission and gathering pipelines, including appurtenances, that are installed offshore for the purpose of transporting gas from production facilities to onshore locations. Much more is also covered in this code.
ASME B31.9: Building Services Piping
This Code Section has rules for the piping in industrial, institutional, commercial and public buildings, and multi-unit residences which does not require the range of sizes, pressures, and temperatures covered in B31.1.
ASME B31.11: Slurry Transportation Piping Systems
This code prescribes minimum requirements for the design, materials, construction, assembly, inspection, testing, operation, and maintenance of piping transporting aqueous slurries of non-hazardous materials, such as coal, mineral ore, concentrates, and other solid material, between a slurry processing plant or terminal, and a receiving plant or terminal.
American Society For Non-Destructive Testing (ASNT Codes)
The American Society for Nondestructive Testing, Inc. (ASNT) is the world’s largest technical society for nondestructive testing (NDT) professionals.
SNT-TC-1A: Personnel Qualification and Certification in Non-Destructive Testing
This program is a guideline to assist employers to establish their own in-house certification program. It is a set of recommendations for the qualification and certification of NDT personnel. It also provides recommended educational, experience and training for the NDT methods.
ANSI/ASNT-CP 189-2011: ASNT Standard for Qualification and Certification of Non-Destructive Testing Personnel
This document is a Standard that establishes minimum requirements for the qualification and certification of non-destructive testing and predictive maintenance personnel. It also details the minimum training, education, and experience requirements for NDT personnel and provides criteria for documenting qualifications and certification